Protanium® Steel: Torque, hardness, and strength

The torque capacity of a hex key is a function of hardness, tensile strength, and stock size. Hardness determines tensile strength, and the following formula can be used to determine torque:
Torque = (tensile strength) * .2 * (stock size across flats)3

 
  
Example:
A hex key has a hardness of 57 RC, a tensile strength of 320000 psi, and a stock size of 0.25 inches.
Torque = (320000) * .2 * (0.25)3
Torque = (320000) * .2 * (0.15625)
Torque = (320000) * 0.003125
Torque = 1000 lb.in

The chart below shows the relationship between hardness and tensile strength.
Hardness
Rockwell
~Tensile
Strength
Size across flats in inches
0.078 0.125 0.156 0.25 0.312
5/64 - 2mm 1/8 inch 5/32 - 4mm 1/4 inch 5/16 - 8mm
61 360000 34 141 273 1125 2187
59 340000 32 133 258 1063 2065
57 320000 30 125 243 1000 1944
55 300000 28 117 228 938 1822
53 280000 27 109 213 875 1701
51 260000 25 102 197 813 1579
49 240000 23 94 182 750 1458
46 220000 21 86 167 688 1336
43 200000 19 78 152 625 1215
40 180000 17 70 137 563 1093
37 160000 15 63 121 500 972
All torque values in inch pounds